Revolutionising Sustainability: Romco’s Journey Towards 100% Post-Consumer Recycled Aluminium

Revolutionising Sustainability: Romco’s Journey Towards 100% Post-Consumer Recycled Aluminium

In the industrial realm, where the call for sustainability is louder than ever, Romco is carving a niche with its innovative approach to total aluminium recycling. By introducing PureCycle™, a premium-grade aluminium made from 100% post-consumer scrap, Romco exemplifies a corporate crusade against the environmental repercussions of metal production. This initiative is more than a simple corporate social responsibility gesture. It’s designed to help move the needle — a tangible response to the global waste crisis and the need for carbon emissions reduction.

The aluminium industry has been earmarked as a significant contributor to global carbon emissions. A report by McKinsey & Company states that to align with the 1.5°C global warming threshold set by the Paris Agreement, the aluminium sector must drastically cut emissions from around 15.9 metric tons of CO2 equivalent per metric ton of primary aluminium to below 0.5 tCO2e/t (McKinsey & Company).

Romco’s PureCycle™ ventures to address this challenge head-on. By ensuring that the aluminium is sourced from 100% post-consumer scrap, the initiative not only diverts a substantial amount of waste from landfills but significantly lowers the carbon footprint of aluminium production. The current process results in emissions of just 0.68 tCO2 per metric ton, with many more innovations set for future development which will lower this number; Representing a stark contrast to the ~15 tCO2 typically associated with primary aluminium production.




The production of PureCycle™ at Romco is a meticulous process that begins with the rigorous sourcing of 100% post-consumer scrap, ensuring a closed loop in the circular economy. The smelting phase employs ultra-low carbon techniques in specialist furnaces, utilising Compressed Natural Gas (CNG) for heating, which minimises carbon emissions. Quality control is stringent, with a state-of-the-art laboratory equipped with high-accuracy spectrometers for ensuring the precise chemical composition of the alloys produced. Lastly, the casting stage sees the liquid material poured into customised moulds, cooling into usable ingots ready for global distribution across various industries, embodying Romco’s commitment to environmental sustainability and technical excellence.



The environmental merits of recycling aluminium are well-documented. The International Council on Mining and Metals (ICMM) reports that the mining industry is facing increasing scrutiny due to environmental concerns. Romco’s PureCycle™, by utilising 100% post-consumer scrap, offers an alternative to primary extraction which can be detrimental to both the environment and local communities. This approach aligns with the global shift towards circular economies, which, according to the Ellen MacArthur Foundation, can significantly reduce waste and contribute to economic growth.

Romco’s innovation comes at a crucial time when the United Nations is urging industries worldwide to adopt sustainable consumption and production patterns. The PureCycle™ initiative is a practical response to this call, offering a tangible solution that tackles the waste problem while meeting the demand for high-quality aluminium.

Moreover, the International Renewable Energy Agency (IRENA) underscores the importance of industrial innovation in transitioning to a green economy. Romco’s PureCycle™ production process is a prime example of how industrial operations can be reimagined to not only ensure profitability but also address pressing environmental challenges. As industries worldwide grapple with the dual challenge of ensuring growth and sustainability, Romco’s approach provides a viable model worthy of emulation.

Beyond carbon emissions, the PureCycle™ initiative addresses the broader waste management challenge. By repurposing post-consumer scrap, Romco contributes to reducing the volume of waste destined for landfills. This is a crucial step in a world where waste generation is escalating at an alarming pace.



That said, the pursuit of sustainable production isn’t just a noble environmental endeavour; it’s an economically prudent one. According to a study by Accenture, companies that prioritise sustainability tend to outperform those that don’t in the long run. By dedicating itself to producing 100% post-consumer recycled aluminium, Romco is positioning itself at the forefront of a market increasingly driven by both eco-conscious consumers and investors.

The meticulous process of transforming post-consumer scrap into usable ingots underpins the PureCycle™ initiative. From sourcing to smelting, quality control, and casting, every step is designed to ensure the production of ultra-low carbon aluminium while adhering to the highest quality standards. This process is a testament to Romco’s commitment not only to environmental sustainability but to delivering premium-grade aluminium that meets the stringent demands of various industries including automotive, aeronautical, construction, medical, food & beverage, and fittings production.

Romco’s journey exemplifies how industrial enterprises can significantly contribute to environmental sustainability. By intertwining operational excellence with environmental stewardship, Romco is not only redefining its corporate identity but is also making a compelling case for the adoption of recycling practices within the broader industrial sector. Through PureCycle™, Romco is not merely recycling aluminium; it’s recycling hope for a sustainable industrial future.